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This article introduces the introduction of the Isuzu NKRUBS rear disc brake automatic adjustment device
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(1) General description When the parking brake lever is operated, the
brake pads are mechanically pressed against the brake disc rotor.
This
brake system is equipped with an automatic adjuster which maintains the
clearance between the disc rotor and brake pad constant through the
operation of the foot brake system. The automatic adjuster con-
sists
of an adjusting screw, an adjusting nut, a wave washer, a drive ring,
an adjuster spring, etc. as shown in the figure below.
(2) Component parts
(3) Operation Step 1
Due
to the seal's roll-back action, the thread face of the screw (8) is in
contact with that of the nut (5). The nut is pressed in the axial
direction by the force of the wave washer (7). The drive ring (4), under
the twist-
ing torque of adjusting spring (6). is in a frictional contact with the grooved sleeve (2) at the conical surface
(K). The axial play of the screw (8) is caused only by the thread backlash (L).
Step 2
When
the fluid pressure is applied, the piston (1) moves toward the disc. By
this movement, the adjuster parts (screw (8). etc.) are moved as a
whole forward along with the piston (1). by an amount equivalent to the
thread backlash.
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Step 3
When
the piston (1) strokes more than the backlash amount, the nut (5)
separates from the piston due to deflection of the wave washer (7).
Then, the grooved sleeve (2) and the drive ring (4) are forcibly moved
for-
ward through the ring (3). The drive ring's oblique slot
overcomes the friction torque of the wave washer and turns the nut (5)
in proportion to the piston stroke. At this point, the driving ring (4)
does not rotatetogether with the grooved sleeve (2) due to the friction
on the conical surface (K). Besides, the set load of the coil spring (6)
is increased by the rotation of the nut (5).
Step 4
Release
of fluid pressure Due to the seal's roll-back action and by the force
of the wave washer (7), the piston returns back by an amount equal to Rb
from the disc. During this step, the friction torque at the conical
surface (K) decreases.
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Step 5
The
piston (1) is returned by the wave washer (7) until it comes into
contact with the end surface of the nut(5). During this operation, the
preloaded coil spring (6) turns the drive ring (4) by an amount
equivalent to the friction (S).
The relative position of the nut (5) and the drive ring (4) is always set to the point at the beginning of the adjustment.