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How to rule out the possible causes of Caterpillar 320c engine misfire or engine

已有 399 次阅读2023-4-30 10:56 |系统分类:科技教育分享到微信

 How to rule out the possible causes of Caterpillar 320c engine misfire or engine running unstable

              12.2021 Caterpillar ECM ECU Flash Files Full Set Download

                                                          Engine Left View

 


 1-Fan  2-Water outlet  3-Turbocharger  4-Exhaust manifold  5-Exhaust outlet  6-Crankshaft pulley  7-Oil pan  8- Flywheel housing Figure 


                                                     engine right view

 

            1-Intake manifold   2-Oil cooler    3-Governor joystick    4-Intake heater    5-Fuel filter     6-Fuel Oil pipe    7-drain port    8-breather hose     9-drain port    10-oil pressure safety valve     11-governor parking joystick    12-Oil filter      13-Fuel injection pump 

                 CAT Caterpillar ET 4 Diagnostic Adapter Truck Diagnostic Tool

(1) The fuel pressure is low. Make sure there is enough fuel in the fuel tank. Check the fuel system for leaks. Check the fuel line between the fuel tank and the fuel transfer pump for severe bends. Check for air in the fuel system. Check fuel pressure. At full load speed, the output pressure of the fuel delivery pump is (240±35) kPa. If the fuel pressure drops, install a new fuel filter element. Check that the fuel bypass valve moves freely and install a new fuel bypass valve if necessary. 

 (2) There is air in the fuel system. Find the leak in the fuel system and fix the leak. Remove air from the fuel system. 

 (3) The fuel pipeline between the fuel injection pump and the fuel injection valve leaks or ruptures. Install new fuel lines. 

Caterpillar ET 2023A, 2022A & 2019C Electronic Technician Diagnostic Software 

 (4) The valve clearance is incorrect. Adjust the valve clearance. 

 (5) The fuel injector is faulty. Run the engine at a specific speed to maximize misfiring or rough running. Then, loosen the fuel line nuts of the fuel injectors of each cylinder one by one. Every time a fuel line nut is loosened, misfire or rough running will be exacerbated. If the above situation does not occur after loosening a certain fuel line nut, the fuel injector of that cylinder should be tested. Install new parts if necessary. 

 (6) Fuel injection timing error. Adjust fuel injection timing. 

 (7) The push rod is bent or broken. Replace push rod. (8) The valve seat or valve surface is worn. The cylinder head needs to be repaired.

(8) The valve seat or valve surface is worn. The cylinder head needs to be repaired.

10.2021 Caterpillar SIS EPC+Service Manual download & Full Installation Service

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